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Wet Limestone–Gypsum Flue Gas Desulfurization (FGD) Process Flow

1. Limestone Preparation System

Limestone is crushed and ground into fine powder, then mixed with water to form slurry.

The slurry is stored in a preparation tank before being pumped to the absorber.

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Limestone grinding mill

2. Flue Gas Pre-treatment

Boiler flue gas passes through a dust collector (ESP or bag filter) to remove particulates.

Optionally, a GGH (Gas-Gas Heater) adjusts flue gas temperature before desulfurization.

3. Absorber Tower

Flue gas flows upward while limestone slurry is sprayed downward.

SO₂ is absorbed and reacts with CaCO₃ to form calcium sulfite.

With oxidation air supplied, calcium sulfite is converted to gypsum (CaSO₄·2H₂O).

4. Gypsum Processing

The gypsum slurry is separated in a hydrocyclone/thickener.

The filtrate is recycled, while gypsum is dewatered and discharged as a by-product.

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Gypsum grinding machine

5. Clean Flue Gas Discharge

The treated gas passes through a demister to remove droplets.

It is then released through the stack (possibly reheated via GGH to reduce visible plume).


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